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Types of Overhead Conductors


OVERHEAD CONDUCTORS

TYPES OF OVERHEAD CONDUCTORS

PROPERTIES OF OVERHEAD BARE CONDUCTORS:

Current Carrying Capacity

  • Strength * Weight * Diameter * Corrosion Resistance * Creep Rate * Thermal Coefficient of Expansion * Fatigue Strength * Operating Temperature * Short Circuit Current/Temperature * Thermal Stability * Cost

CATEGORIES OF OVERHEAD CONDUCTORS:

Homogeneous Conductors:

  • Copper * AAC( All Aluminum Conductor) * AAAC (All Aluminum Alloy Conductor) * The core consists of a single strand identical to the outer strands. Since all the strands are the same diameter, one can show that the innermost layer always consists of 6 strands, the second layer of 12 strands, etc., making conductors having 1, 7, 19, 37, 61, 91, or 128 strands.

Non Homogeneous Conductors:

  • ACAR (Aluminum Conductor Alloy Reinforced) * ACSR (Aluminum Conductor Steel Reinforced) * ACSS (Aluminum Conductor Steel Supported) * AACSR (Aluminum Alloy Conductor Steel Reinforced. * the strands in the core may or may not be of the same diameter. In a 30/7 * ACSR conductor the aluminum and steel strands are of the same diameter. In a 30/19 * ACSR they are not. Within the core or within the outer layers, however, the number of strands always increases by 6 in each succeeding layer. Thus, in 26/7 ACSR, the number of layers in the inner layer of aluminum is 10 and in the outer layer 16

CATEGORIES OF OVERHEAD CONDUCTORS

  • VR (Vibration Resistance) * Non-Specular * ACSR / SD• (Self Damping)

CHOICES OF OVERHEAD DEPEND UPON:

Power Delivery Requirements

  • Current Carrying Capacity * Electrical Losses

Line Design Requirements

  • Distances to be Spanned * Sag and Clearance Requirements

Environmental Considerations

  • Ice and Wind Loading * Ambient Temperatures

(1) AAC (ALL ALUMINUM CONDUCTORS)

  • AAC is made up of one or more strands of hard drawn 1350 Aluminum Alloy. * AAC has had limited use in transmission lines and rural distribution because of the long spans utilized. * Good Conductivity -61.2% IACS * Good Corrosion Resistance * High Conductivity to Weight Ratio. * Moderate Strength

Typical Application

  • Short spans where maximum current transfer is required. * The excellent corrosion resistance of aluminum has made AAC a conductor of choice in coastal areas. * Because of its relatively poor strength-to-weight ratio, AAC has seen extensive use in urban areas where spans are usually short but high conductivity is required. * These conductors are used in low, medium and high voltage overhead lines.

(2) AAAC (ALL ALUMINUM ALLOY CONDUCTORS)

  • AAAC are made out of high strength Aluminum-Magnesium-Silicon alloy. * AAAC with different variants of electrical grade Alloys type 6101 and 6201. * These conductors are designed to get better strength to weight ratio and offers improved electrical characteristics, excellent sag-tension characteristics and superior corrosion resistance when compared with ACSR. * Equivalent aluminum alloy conductors have approximately the same ampacity and strength as their ACSR counterparts with a much improved strength-to-weight ratio, and also exhibit substantially better electrical loss characteristics than their equivalent single layer ACSR constructions. The thermal coefficient of expansion is greater than that of ACSR. * As compared to conventional ACSR, lighter weight, comparable strength & current carrying capacity, lower electrical losses and superior corrosion resistance have given AAAC a wide acceptance in the distribution and transmission lines.

Features

  • High strength to weight ratio * Better sag characteristics * Improved electrical properties * Excellent resistance to corrosion * Specifications * Higher Tensile Strength * Excellent Corrosion Resistance * Good Strength to Weight Ratio * Lower Electrical Losses * Moderate Conductivity –52.5% IACS

Typical Application

  • Transmission and Distribution applications in corrosive environments, ACSR replacement.

(3) ACAR (ALUMINUM CONDUCTOR AL. ALLOY REINFORCED)

  • Aluminum Conductor Alloy Reinforced (ACAR) is formed by concentrically stranded Wires of Aluminum 1350 on high strength Aluminum-Magnesium-Silicon (AlMgSi) Alloy core. * The number of wires of Aluminum 1350 & AlMgSi alloy depends on the cable design. * Even though the general design comprises a stranded core of AlMgSi alloy strands, in certain cable constructions the wires of AlMgSi Alloy strands can be distributed in layers throughout the Aluminum 1350 strands. * ACAR has got a better mechanical and electrical properties as compared to an equivalent conductors of ACSR,AAC or AAAC. * A very good balance between the mechanical and electrical properties therefore makes ACAR the best choice where the ampacity , strength , and light weig…